I have decided to start designing a small buggy to carry stuff up the stairs. I am going to slowly flesh out this brief properly as I come up with more ideas.
Design Brief:
Basic Requirements:
- Must carry ~40kg and it’s own weight up standard incline stairs.
- Must have facilities to hang shopping bags on or a suitable 'tray and cage' arrangement to carry and contain a load of shopping bags.
- Will be propelled and steered electrically.
- Will be operated remotely.
- Buggy will carry a web server and webcam.
- Buggy must be able to navigate standard 800mm minimum clearance hallways.
- Must have a balance mechanism to counter-balance load while climbing stairs.
- Buggy will be reasonably quiet.
- 4 wheel drive (diffs) - probably not a centre diff.
- 4 wheel steer
- Independant Suspension
Control System:
- Lappy.
- 802.11b wireless.
- 2 or 4 wheel steer modes.
- Controller(s)
- PWM for traction motor(s).
- Stepper Control for steering Stepper(s).
Telemetry:
- Per Wheel RPM.
- Per Motor Current.
- Current Draw of traction motor(s).
- Roll/Incline sensor.
- Slip indicator.
- Front and rear looking camera.
Interface:
- Visual Basic.
- Display of Telemetry.
- Allow Control of Buggy.
- On-Screen and Physical Controller.
- Fail-Over Controller that plugs into buggy.
- Front and rear looking camera.
Vehicle:
- Propulsion
- Probably a VW generator (doubled ended).
- Components.
- Easy to construct using available equipment and materials.
- Drive Train.
- Wheels.
- Square form pneumatic wheelbarrow wheels with keys or splines on axels (not roller bearings obviously.)
- Power transfer
- Front and rear quasi diff.
- A bevel gear set from an angle grinder.
- Universal Joints.
- Steering.
- Arms actuating wheel hub.
- Stepper actuated.
- Both Software and Manual adjustment.
- Suspension.
- Brakes (Possible)
- Motor + lever on disc?
- Pneumatic?
- Hydraulic?
- Manual Handbrake?
Power:
- Batteries
- SLA Battery
- Bank of smaller SLA Batteries
- 24 volt series/parallel arrangement
- Charging
- AC Inlet/Built In Charger?
- External Charger?
- Careing for battery
- Auto discharging etc?
- Zapping.
Electronics:
- Circuit board Dress / Wire Loom Dress
- Modular design
- Plug and Socket interfaces for key components.
- Documentation of circuits!