Archives Dec. 18, 2005

Diff

Chip

Found an idea diff for the buggy! But... It's $900 Wired

It was on this site which is really cool and I'm sure I will be ordering some other stuff from them!

Shopping Buggy

Chip
I have decided to start designing a small buggy to carry stuff up the stairs. I am going to slowly flesh out this brief properly as I come up with more ideas.

Design Brief:

Basic Requirements:

  • Must carry ~40kg and it’s own weight up standard incline stairs.
  • Must have facilities to hang shopping bags on or a suitable 'tray and cage' arrangement to carry and contain a load of shopping bags.
  • Will be propelled and steered electrically.
  • Will be operated remotely.
  • Buggy will carry a web server and webcam.
  • Buggy must be able to navigate standard 800mm minimum clearance hallways.
  • Must have a balance mechanism to counter-balance load while climbing stairs.
  • Buggy will be reasonably quiet.
  • 4 wheel drive (diffs) - probably not a centre diff.
  • 4 wheel steer
  • Independant Suspension
Control System:
  • Lappy.
  • 802.11b wireless.
  • 2 or 4 wheel steer modes.
  • Controller(s)
    • PWM for traction motor(s).
    • Stepper Control for steering Stepper(s).

Telemetry:

  • Per Wheel RPM.
  • Per Motor Current.
  • Current Draw of traction motor(s).
  • Roll/Incline sensor.
  • Slip indicator.
  • Front and rear looking camera.

Interface:

  • Visual Basic.
  • Display of Telemetry.
  • Allow Control of Buggy.
  • On-Screen and Physical Controller.
  • Fail-Over Controller that plugs into buggy.
  • Front and rear looking camera.

Vehicle:

  • Propulsion
    • Traction Motor(s).
      • Probably a VW generator (doubled ended).
  • Components.
    • Modular.
    • Easy to construct using available equipment and materials.
  • Drive Train.
    • Wheels.
      • Square form pneumatic wheelbarrow wheels with keys or splines on axels (not roller bearings obviously.)
    • Power transfer
      • Front and rear quasi diff.
        • A bevel gear set from an angle grinder.
      • Universal Joints.
  • Steering.
    • Arms actuating wheel hub.
    • Stepper actuated.
    • Both Software and Manual adjustment.
  • Suspension.
    • Arms.
    • Springs.
    • Towers?
  • Brakes (Possible)
    • Motor + lever on disc?
    • Pneumatic?
    • Hydraulic?
    • Manual Handbrake?

Power:

  • Batteries
    • SLA Battery
    • Bank of smaller SLA Batteries
      • 24 volt series/parallel arrangement
  • Charging
    • AC Inlet/Built In Charger?
    • External Charger?
    • Careing for battery
      • Auto discharging etc?
      • Zapping.

Electronics:

  • Circuit board Dress / Wire Loom Dress
  • Modular design
    • Plug and Socket interfaces for key components.
  • Documentation of circuits!